How to Hand Drill Holes in Stone and Concrete - Core77

2022-09-10 00:17:41 By : Mr. kaifeng lu

A star drill is a specialized chisel used to make holes in stone, concrete, and masonry.  Drilling holes with this tool involves hitting it with a hand-held sledge, slightly rotating it, and then hitting it again. Do this enough times, and you will eventually create a hole.

You can still buy star drills but few people today would consider using one, not when electric rotary hammers are available for drilling concrete and masonry. A rotary hammer uses a motor and gears to replicate the hit/turn/hit/turn action of a star drill. Only it does it faster and with less reliance on muscle.  The pneumatic rock drills used for mining do more or less the same.

Interestingly, rotary hammer bits frequently have the same cross shaped tips as the star drill—but made from carbide instead of hardened steel.

In between the invention of the star drill and that of the modern rotary hammer were some interesting manual solutions. The person who devised the hand-powered machine in the video below had a sense of humor or was extremely literal in his thinking—along the lines of "if drilling holes by hand requires a hammer then doing it with a machine must require them too".

In spite of being manually operated, the machine in the video below has more in common with the modern rock drill or rotary hammer. Where it differs, aside from being human powered, is the way the blow is directly transferred to the back of the bit. In today's rotary hammers the drive piston never actually touches the back of the bit holder. Instead, the drive piston drives a second piston (flying piston) forward on a cushion of air and it hits the back of the bit holder.

The gif below was pulled from an animation of an older DeWalt electric rotary hammer. Mechanisms vary from tool to tool but what it shows is illustrative of what happens in nearly every modern machine. The drive piston is separated from the flying piston by a cushion of air, which prevents the motor from being damaged by isolating it from vibration that would be transmitted back from the bit.

Handheld rock drills are still very relevant in specific instances. They weigh much less than motorized drills and are far smaller. Bolted rock climbing anchors are still commonly installed in hand drilled holes. https://www.petzl.com/US/en/Sport/Anchors/ROCPEC

I love the idea of the tool going full circle--from hand, to pneumatic, to electric (and also battery powered), and then back to hand--but with a modern bit. Wow!

David Frane is a tool nut who has worked as a carpenter, furniture maker, and journalist—with a special interest in how, where, and by whom things are made.

Test it out; it only takes a single click to unsubscribe

Don't have an account? Join Now

Already have an account? Sign In

By creating a Core77 account you confirm that you accept the Terms of Use

Please enter your email and we will send an email to reset your password.

Test it out; it only takes a single click to unsubscribe